4.x.19
- Continued working on ignition switch issues, got ignition switch working.
- Had to solder some stuff
- Other instructions from forum
- Swapped out old switch with working switch in handlebar
- There was a short which cause my fuse to blow, so I had to tape what I soldered in switch to keep it from making contact with handlebars
- Added oil
- Installed gas tank
- Charged battery
- Worked on getting head lamp working
- Tried to fire her up, but had bad gas and leaking out of carb2
—————————————————————————-
11-12.x.18
- Worked on ignition button issues (http://forums.sohc4.net/index.php/topic,175067.0.html)
- Started Bike up
—————————————————————————-
6.26.17
- Dad fixed turn signal issues
—————————————————————————-
8.14.17
- Rewired headlamp bucket again, still no dice on starter switch working
—————————————————————————-
7.14.17
- Installed new switches, ran cables into handlebar
- Completely un-wired everything again
- Broke throttle tube assembly, waiting for new one to come in
- Broke headlamp. waiting for new one to come in
- Painted and reinstalled indicator panel instrument
—————————————————————————-
6.14.17
- Rebuilt front brake piston assembly and installed
- Mounted tank badges
- Installed new petcock
- Mounted tank
- Charged batter
- Aired up tire
- Turned the bike over, was able to get it to start, white smoke out of exhaust ports 1 and 2
—————————————————————————-
5.13.17 – 5.20.17
- Air up rear tire
- Disassembled front brake piston/assembly and primed and painted prior to rebuilding (replacing O-ring) and reinstalling
—————————————————————————-
3.18.17
- Installed grommets
- Power washed bike
—————————————————————————-
12.04.2016
- Winterized and let idle until it killed over. Drained carbs
—————————————————————————-
11.26.2016
- Install steering stem nut
- Fixed break leak issue
- Hard wired headlamp
—————————————————————————-
- Install steering stem nut
09.24.2016 – 10.19.2016
- Worked on blinker problems, still no luck. Tried replacing flasher, no luck, rewired, no luck. Suspect switch
- Installed new headlamp assembly
- Redid fuel line
- Installed new battery
- Installed K&N filter pods from 500, backfire issue fixed
- Clutch is fine
- Worked on ignition button problem, not sure what is going on there, sometimes works
- Worked to eliminate brake fluid leak issue. Doesn’t happen often, but when it does, brake fluid drains completely
- Replaced shock absorber nuts
- Replaced speedo and tach nuts
- Replaced speedo and tach bulbs
- Installed license plate holder and plate
—————————————————————————-
09.20.2016 – 09.24.2016
- Finished wiring bike, have blinker problems
- Installed rubber tank catch/mount (17613-292-000)
- Adjusted ignition switch
- Test drive!
—————————————————————————-
09.13.2016 – 09.15.2016
- Fix front brake/ installed new caliper
- Bled the front brake
- Installed wiring harness (still have a problem to work out)
- Installed fuse box
- Installed turn signals
- Installed new fuel line
- Installed new ignition switch
- Installed new rubber tank mount
- Installed new grips
- Began cleaning/polishing front fork
—————————————————————————-
07.19.2016 – 07.26.2016
- Drained oil, added oil filter gasket
- Installed carbs
- Adjusted carbs
- Replaced plugs
- Installed new fuel line
- Cleaned air filter
- Fixed head lamp
- Replaced front brake master cylinder with old 500 cylinder
- Disassembled front brake, attempted to get caliber unstuck
—————————————————————————-
07.18.2016
- Complete disassembly and cleaning of carbs
- Worked to troubleshoot fuse/wiring issue
—————————————————————————-
07.4.2016
- Installed new fork boots
- Installed new tires
- Installed new chain
—————————————————————————-
05.22.16
- Changed oil
- Installed new battery
- Changed oil filter
- Cleaned oil filter cover
- Tested lamps
- Attempted to start, turned over but would not ignite
- Cleaned seat
- Cleaned brake fluid reservoir
- Attempted to bleed/fix front brake. Too much play in lever.
—————————————————————————-
05.15.16
- Cleaned
- Charged battery
- Tried kick-starting it (could not get it started either way)
- Checked lights and horn